Factory Analytics : A New Era of Innovation

Leverage the power of data to initiate your Smart Manufacturing Journey 

MOTIF Factory Analytics

Enabling an electrical equipment manufacturing company to switch, from traditional manufacturing set up to a fully connected, flexible and digitized shopfloor ecosystem

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Overview

Factory analytics is a growing field that leverages the power of data analytics to improve the performance of manufacturing plants. Through analysing data from machines, production lines, inventory, quality control, and other sources, factory analytics helps identify areas of improvement and opportunities for optimization in the manufacturing process.

Overview

Factory analytics is a growing field that leverages the power of data analytics to improve the performance of manufacturing plants. Through analysing data from machines, production lines, inventory, quality control, and other sources, factory analytics helps identify areas of improvement and opportunities for optimization in the manufacturing process.

MOTIF Factory

MOTIF Factory is a SMART Factory Solution which drives Operational Improvements and enhances Plant productivity using the power of Data and Advanced Analytics. It creates a fully interoperable ecosystem of machines and partners across the supply chain. Our solution helps create data backed intuitive insights for informing and augmenting decision making. Additionally, it enables Factory Insights by Monitoring key KPIs, enabling Alerts & Recommendations for forecasting activity, behaviour and trends.

MOTIF Factory

MOTIF Factory is a SMART Factory Solution which drives Operational Improvements and enhances Plant productivity using the power of Data and Advanced Analytics. It creates a fully interoperable ecosystem of machines and partners across the supply chain. Our solution helps create data backed intuitive insights for informing and augmenting decision making. Additionally, it enables Factory Insights by Monitoring key KPIs, enabling Alerts & Recommendations for forecasting activity, behaviour and trends.

Challenges

Typical Manufacturing Business Problem

  • Operational Inefficiencies
  • Low Productivity Levels
  • Multiple data sources (MES, ERP, SCADA)
  • Manual efforts to analyse Performance
  • Data driven insights are missing
  • Difficulty in action prioritisation

Challenges

Typical Manufacturing Business Problem

  • Operational Inefficiencies
  • Low Productivity Levels
  • Multiple data sources (MES, ERP, SCADA)
  • Manual efforts to analyse Performance
  • Data driven insights are missing
  • Difficulty in action prioritisation

Our Solution Capability

Production-performance-monitoring
Production Performance Monitoring

Monitors Real time production performance providing opportunities of improvement

Quality-Analysis
Quality Analysis

Provides Root Cause Analysis to operate at high levels of productivity and minimal rejection rates

Downtime-Analysis
Downtime Analysis

Provides alerts & recommendations to improve Asset Utilization & reduced breakdown events

Futuristic,Technology,Retail,Warehouse:,Worker,Doing,Inventory,Walks,When,Digitalization
Inventory Analytics

Recommends Optimal Inventory Levels & Dead Stock to free up the blocked cash

Real-Time-Asset-Condition-Monitoring
Real Time Asset/ Condition Monitoring

Real time condition monitoring detects Anomalies through critical process parameters (CPPs) using IoT & Analytics

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Predictive Quality

Provides insights of Product Quality & indicates specific process parameters for quick actions

Predictive-Maintenance
Predictive Maintenance

Detects any required maintenance activity, to ensure seamless operation of production lines

Modules

Factory Analytics Solution supports you in the following areas

Injection moulding

• Quality Analysis
• Breakdown Analysis
• Asset Utilization
• Changeover Analysis
• Machine – Tool Combination Analysis

Assembly

• Throughput Analysis – Car Kits
• Production Pace Analysis
• Quality Analysis

Wiring Harness

• Inventory Analysis
• Work Order Analysis Throughput - Circuit Completion rates

Paint-line

• Quality Analysis
• Rework Categorization

Miscellaneous

Inventory

• Inventory Value Analysis
• Inventory Category
• Warehouse Location
• Ageing Analysis
• Inventory Accuracy

Downtime Analysis

• Skid Performance

Predictive Analysis

• Predictive Maintenance Module
• Predictive Quality Module

Key Benefits derived from MOTIF Factory

  • Data ingestion from 190+ automated machines & working station and visualization of huge amount of data through centralized dashboards in near real time
  • Increase the forecast accuracy by 10%
  • Reduce the overall unplanned downtime by 15%
  • Increase the Overall Effectiveness (OEE) by 30%
  • Business/Operations Sustainability through increased visibility & optimized process
  • Centralized Dashboards for Quick analysis & Decision Making
  • Improvement in Quality and Scrap Reduction by 4%
  • Enhanced Asset Utilization by 10%
  • ~4 Person/ Month Reduction in Manual Labour Hours
  • ~50% Reduction in Customer Rejects
  • ~98% Improved Testing Accuracy